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| Your Needs | JWEI Solutions |
| The material properties of soft film are unique, making conventional cutting solutions less than ideal. | Specially optimized solutions for large-format soft film processing, backed by numerous proven application cases, ensure excellent cutting results. |
| Soft film materials have a stretch deformation rate of less than 20mm and require high-quality cutting edge finishes. | Utilizes a small camera positioning system combined with a soft film feeding solution for automatic cutting of extra-long products, supporting cross-sheet processing. |
| Soft film materials have a stretch deformation rate greater than 20mm, resulting in significant discrepancies between the design and the actual outcome | Uses top-view camera positioning combined with soft film feeding—no need for manual image clipping. Supports two cutting modes: based on detected borders or actual graphic shapes. |
| Stable and reliable cutting equipment eliminates losses caused by equipment issues. | Backed by 30 years of trusted reputation, featuring self-developed control systems for safety and stability, and full lifecycle service support. |
The Seamless 3-Stage Cross-Medium Automation Workflow
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Stage 01: Adaptive Automated Material Feeding Engineered to handle dual advertising material streams flawlessly. For rigid sheet media (such as KT boards, PVC foam panels, or aluminum composite substrates), the system utilizes an intelligent pneumatic suction matrix to ensure single-sheet separation and precise feeding. For flexible roll materials (such as mesh films, banner textiles, or adhesive vinyl), a synchronized, tension-controlled auto-feeding mechanism advances the media smoothly onto the bed without stretching or wrinkling.
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Stage 02: High-Speed Digital Processing The heart of the setup relies on our heavy-duty advertising large-format intelligent integrated cutting solution architecture. Driven directly by digital CAD vector workflows, it completely replaces physical tools and lengthy setup times. When processing flexible roll media or printed rigid display boards, an integrated high-precision CCD vision registration system instantly captures registration marks, dynamically compensating for material distortion to execute micro-level contour cutting accuracy.
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Stage 03: Synchronized Unloading & Extraction Upon completion of the digital tool path, the heavy-duty conveyor matrix advances the processed material into the collection zone. An automated extraction gantry systematically lifts and stacks the finished die-cut pieces, while the waste matrix is guided away efficiently. This minimizes manual post-press sorting and material damage, ensuring a highly continuous and productive manufacturing loop for sign shops.
Technical Matrix: Modular Tooling & Integration
1. Modular Tooling & Substrate Compatibility
| Tool Module | Cutting Technology | Target Materials & Substrates |
| Heavy-Duty Routing Spindle | High-speed rotary spindle milling for rigid plates. | Rigid acrylics, aluminum composite panels (ACP), dibond, and thick industrial plastics. |
| High-Frequency Oscillating Tool | Rapid vertical blade oscillation for porous/dense media. | Thick corrugated cardboard, honeycomb boards, greyboards, and industrial foam layers. |
| Rotary & Drag Knives | High-speed linear drag and motorized rotary tracking. | Soft signage, polyester banner fabrics, mesh films, and adhesive vinyl sheets. |
2. Digital Pre-Press & Integration Architecture
| Integration Layer | Supported Protocol / Workflow | Operational Benefit |
|---|---|---|
| Seamless CAD Link | Direct vector rendering for .DXF, .PDF, .AI, .CF2 formats. | Bypasses file conversion overhead; accepts pre-press files directly from standard advertising design suites. |
| Barcode Automation | Real-time optical scanning at the material loading edge. | Automatically retrieves cut profiles and nesting configurations from servers with zero manual intervention. |